Paper Size in Printing and Why it Matters

Submitted by Byanka Ramos on
Woman putting paper onto printer

Office life would be so much easier if printers could just automatically print any paper size without you needing to make any adjustments. Unfortunately, this is not the case. Two important factors: paper size(also known as media size) and printable area are vital to understand if you want to get accurate prints. Not knowing the difference between these can lead to wasted paper, wasted toner, and wasted time. When you don’t understand the limits of your device, you end up fighting your equipment instead of working with it.

In fact, most reprints, paper jams, and layout mismatches we troubleshoot often stem from a simple misunderstanding of what a printer can physically handle.

As a Xerox print vendor with decades of hands-on experience, we’ve watched thousands of businesses run into the same problem. Our technicians help customers solve these issues every day, and we want to share how you can avoid those pitfalls entirely.

In this guide, we’ll break down what paper size really means, why printable area matters, how to use larger sheets to your advantage, and what to look for in a printer if you regularly print beyond basic letter-size documents. By the end, you’ll understand exactly how to choose the right paper for any job.

Table of Contents

  • Paper Size vs. Printable Area: Why They’re Not the Same
  • Why Printers Care About Paper Size (and Why You Should Too)
  • Common Misconceptions About Paper Size
  • How Understanding Paper Size Saves Money
  • What Is Multiple-Up Printing (and Why It Matters)?
  • Best Practices for Cutting, Trimming, and Multi-Up Layouts
  • When It’s Time to Upgrade to a More Media-Flexible Printer
  • Paper Size Isn’t a Small Detail, It Shapes Your Results

Paper Size vs. Printable Area: Why They’re Not the Same

One of the biggest mistakes in printing is not knowing the difference between paper size and printable area. While they are similar, they’re not identical.

  • Paper size is the physical sheet, such as 8.5"×11", 11"×17", or 13"×19".
  • Printable area is the portion of that sheet the printer can actually print on.

Most office printers leave built-in margins to prevent toner from spilling over the edges or damaging internal components. So even if your document is designed to print edge-to-edge, a standard printer simply can’t do it. This is why so many flyers or photos come out with a thin border that no one asked for.

This single misunderstanding is one of the biggest reasons users become frustrated when trying to print marketing materials, photos, or anything requiring “full bleed.” Many printers can’t physically lay toner down all the way to the edge of the sheet, regardless of settings or paper type.

Why Printers Care About Paper Size (and Why You Should Too)

Every printer has a specified range of supported paper sizes. Some can handle only everyday letter and legal sizes, while others, especially production and advanced office models, can take larger formats like 12"×18" or 13"×19".

Trying to print outside these supported limits can lead to:

  • Jams or misfeeds
  • Crooked or shifted prints
  • Cut-off text or images
  • Extra wear on feed rollers and internal parts

Also, just because a printer technically supports a larger media size doesn’t mean every tray supports that size. Many users assume all trays work the same, but in reality, different trays are built for very different purposes. This is vital to know if you plan to print on a variety of paper types, such as lightweight paper, heavy stock, custom sizes, envelopes, and more.

For example, on many office printers, including common models from Xerox, the bypass tray is designed for custom or oversized media. Meanwhile, the main trays support everyday sizes like letter and legal.

Understanding your device’s supported media sizes (and which tray handles what) can prevent frustration and unnecessary service calls.

Common Misconceptions About Paper Size

Here are the top misconceptions we see repeatedly:

“My printer should be able to print borderless.”

Most office printers cannot print full bleed without specialized equipment or larger sheets meant for trimming.

“If the printer supports 13×19, every tray can print 13×19.”

Tray capacity and supported sizes vary. The bypass tray, for example, usually accepts the widest range.

“Media size only matters for paper.”

Not true. Labels, envelopes, postcards, and textured stock all require correct size and type settings.

“The printer should automatically sense my document size.”

Printers rely on your settings to match the sheet in the tray. If the driver and tray don’t match, misalignment is almost guaranteed.

When these misconceptions pile up, users end up with jams, incorrect image placement, or unnecessary reprints.

How Understanding Paper Size Saves Money

When you match the right media size to the right project, you get:

  • Less wasted paper
  • Fewer reprints
  • Cleaner, sharper final output
  • Lower toner consumption
  • More predictable costs

Understanding media size also helps you choose the right printer. For example, if your business frequently prints marketing materials, postcards, or multiple small items at once, a printer with support for 12×18 or 13×19 stock will save you far more money than sticking with a basic letter-size machine.

And if you’re searching for more ways to control costs, our blog on Tips to Save Money on Printing is a great next step.

What Is Multiple-Up Printing (and Why It Matters)?

Multiple-up printing is one of the easiest and smartest ways to reduce costs and get more done in less time.

Instead of printing one postcard, ticket, or insert per sheet, you arrange multiple pieces on one larger sheet, then cut them down offline.

For example:

  • Four 4×6 postcards on 11×17
  • Two rack cards on 12×18
  • Eight coupons or inserts on 13×19

This approach helps you:

  • Use fewer sheets overall
  • Reduce waste
  • Produce consistent batches
  • Speed up production
  • Save money on every run

Multiple-up printing increases efficiency because you’re maximizing every square inch of the paper instead of printing one item per page.

And because many business-class printers support larger format media, businesses often don’t realize they already have the tools to run multiple-up jobs more efficiently.

Best Practices for Cutting, Trimming, and Multi-Up Layouts

If you’re planning to print multiple items on one sheet, a clean layout upfront makes all the difference. Here’s what we recommend you do:

  • Add trim marks to guide cutting
  • Leave gutters (small spacing) between items
  • Ensure your design accounts for the grain direction of the paper
  • Test print one sheet before running a full job
  • Use the correct media type and weight
  • Double-check your print driver settings

These small steps separate polished, professional jobs from sloppy or inconsistent results.

When It’s Time to Upgrade to a More Media-Flexible Printer

Here are some signs that you may need a more capable device:

  • You frequently need 11×17, 12×18, or 13×19
  • You print marketing materials requiring bleed
  • You need multiple trays for different sizes or types
  • Your current printer struggles with labels or heavy stock
  • You’re wasting time reprinting misaligned jobs

Even many modern office printers like Xerox VersaLink and AltaLink models are designed to support a wider range of media than most people realize. But for heavier, higher-volume, or full-bleed work, businesses often step up to light-production or advanced office printers.

Learn more about the difference between production and office printers here.

Paper Size Isn’t a Small Detail, It Shapes Your Results

Your paper size might seem like a small technical detail, but it influences everything from print quality to cost to how efficiently your team works. Once you understand how your printer handles different sizes of paper and how to use tools like multiple-up printing, you can produce cleaner results, avoid reprints, and control your printing expenses more effectively.

If you’re still unsure what your printer can handle or you’re exploring options for a more flexible device, we’re here to help. Our team can walk you through the right paper sizes, finishing options, and Xerox printers that match your business’s needs so you can print confidently and consistently.